HEXAPAN panels combine a thermoplastic honeycomb core with composite skins. Lightweight, durable and versatile solutions for industrial applications.
Part of OZER, HEXAPAN develops lightweight structures with thermoplastic honeycomb technology.
Our honeycomb cores and composite sandwich panels combine low weight with mechanical performance. Core, skin and thickness options adapt the structure to applications from transportation to construction.
Thermoplastic honeycomb core forms the centre of the structure. Combined with skins or composite layers on both sides, it creates a lightweight sandwich panel with mechanical performance tailored to the application. The panel can be used with these skins alone, or enhanced with optional surface finishes such as fabric or decorative film.
Schematic comparison of panel thickness, rigidity, cost and weight. Actual performance depends on panel configuration.
Explore the strengths of the material.
Two surface skins and a honeycomb core form a sandwich structure. The low density of the thermoplastic material supports lightweight panel solutions.
A PP core and compatible composite skins form a recyclable structure. Suitable collection and recycling processes enable material recovery at the end of service life.
The catalogue reports impact resistance above 80 J at room temperature and approximately 35 J at −20 °C, using a 20 mm diameter impactor.
The PP honeycomb core and composite skins offer resistance to chemical exposure. Suitability depends on the chemical and exposure conditions.
The catalogue reports pressure resistance up to 1.6 MPa under short-term loading over a 75 × 75 mm area.
Panels can be machined and thermoformed. Suitable joining methods include riveting, welding and bonding.
Resistance to UV, moisture, petroleum and oil exposure is considered alongside the application and selected product configuration.
The catalogue states thermal conductivity below 0.12 W/(m·K) at room temperature, supporting the use of panels in thermal insulation applications.
The catalogue example reports no visible bending under an 8 kg central load for a panel 30 mm thick and 100 mm wide, with a 600 mm support span.
Technical values refer to the catalogue examples and test conditions; performance may vary with product configuration and operating conditions.
New possibilities wherever
lightweight design adds value.
Lightweight, water- and moisture-resistant composite panels for van sidewalls and load floors.
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Lightweight honeycomb composite panels for luggage-compartment load floors and rear seatback trim, especially behind the second row.
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Lightweight, strong and 100% recyclable panels for trailer and box van sidewalls and load floors, helping increase available payload.
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Composite panel solutions for hulls, partitions, decks and interiors.
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Lightweight composite solutions for floor, wall, ceiling and furniture panels in caravans and motorhomes.
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At 14.5 kg per module (5.5 kg/m²), it is around 50% lighter than conventional glass panels—unlocking solar potential on load-limited roofs.
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Lightweight panels for modular buildings, interior partitions, construction formwork and scaffolding platform decking.
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Lightweight composite panel solutions for retail security gate covers, advertising boards, signage and in-store displays.
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Lightweight backing structures for granite and natural stone applications.
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Lightweight, moisture-resistant top and partition panels.
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Foldable Reusable Packaging Solution
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Durable panel structures for transport cases, travel bags and luggage.
View imagesA PP core and recycling-compatible skins support material recovery at the end of the product’s service life.
With suitable collection and recycling processes, recovering materials can reduce demand for virgin raw materials and help lower the associated carbon footprint.
HEXAPAN honeycomb panels are manufactured using patented production technology. The honeycomb core combines lightweight construction with mechanical performance.
Digital quality management
European conformity marking
Türkiye
Netherlands
Türkiye
